Premier Foods Central Battery System Upgrade – Phase One

Overview

Premier Foods Barnsley required a phased upgrade of their emergency lighting central battery systems to improve reliability, meet current standards, and future-proof their infrastructure. Phase One involved the installation of the first of three bespoke systems, designed to operate efficiently in high ambient temperatures and integrate seamlessly with the factory’s production schedule.

The Challenge

  • High Ambient Temperatures: The factory environment presented elevated temperatures that could compromise battery performance and longevity.
  • Production Continuity: Premier Foods operates on a tight shift schedule, with minimal tolerance for disruption.
  • Legacy System Removal: The existing system needed to be decommissioned and removed without impacting operations or safety.

Our Solution

Bespoke Engineering

  • Designed and installed a custom central battery system with integrated air-conditioning units to maintain optimal battery cabinet temperatures.
  • Engineered specifically for the site’s ambient conditions, ensuring long-term performance and compliance.

Operational Sensitivity

  • Scheduled installation on a Saturday to avoid disruption to weekday production.
  • Coordinated closely with site management to ensure zero impact on shift patterns or manufacturing output.

Seamless Delivery

  • Full installation and electrical connection of the new system completed in one day.
  • Battery banks built and connected on-site.
  • System commissioned and fully operational before leaving site.
  • Legacy system removed and site left clean, safe, and ready for continued operation.

The Impact

The project delivered clear benefits:

  • System installed and commissioned with no disruption to production
  • Enhanced thermal management with integrated air-conditioning
  • Clean removal of legacy equipment
  • Positive client feedback and readiness for Phase Two

What's Next?

Phase Two will see the installation of two additional systems, continuing our commitment to safe, efficient, and client-focused delivery